Oscillating Knife Blades for Zünd, AOL & JWEI Cutters
Oscillating knife blades cross-referenced by model code: 35 Zünd profiles from Z1 to Z104, 36 JWEI profiles from J303 to J603, and 49 AOL profiles across the C, LC, T, Y, Z, ZP and ZS groups. Every one is a replacement part we grind to the same outline and thickness as the blade it replaces.
1. Why the model code matters more than the size
Two oscillating blades can share an identical outline — say 38 × 6.35 mm — and still be different parts. One may be 0.64 mm stock with a 10° edge for thick foam, the other 1.0 mm stock with a 16° edge for board. Put the wrong one in the holder and it either will not seat or it will not cut cleanly, and no amount of adjusting the machine will fix it.
That is why this page is organised by code. If you know the code stamped on your blade or printed in the machine’s manual, you can find the replacement in one step. If you do not, measure it and photograph it — we will identify it for you.
2. Which blade goes on which machine
| Platform | What we supply | Stock thickness | What to send us |
|---|---|---|---|
| Zünd cutting systems | Oscillating knife blades, Z1 to Z104 profiles | 0.63 · 1.0 · 1.5 mm | The Z-number you run, plus the holder type |
| JWEI CNC cutters | Oscillating and tangential blades, J303 to J603 | 0.63 · 0.64 · 1.0 mm | Machine model and the J-number, or a photo of the blade against a ruler |
| AOL cutting machines | Vibrating and oscillating knife sets, C / LC / T / Y / Z / ZP / ZS | 0.63 · 1.0 mm | Holder photo with a ruler across the blade, or a worn sample |
| Other CNC tables | Custom oscillating profiles to drawing | to your specification | DXF or STEP drawing, or a sample with the thickness in mm |
3. Zünd oscillating knife blades: Z1 to Z104
The Z series is the deepest catalogue on the site. The same physical size often appears under several codes because the edge geometry differs — Z16 and Z17 are both 25 × 5.6 × 0.63 mm, but one carries a 36° edge and the other a 25° edge.
| Model | Size | Angle / edge length |
|---|---|---|
| Z1 | 18×3mm | – |
| Z2 | 18.5×⌀3mm | – |
| Z3 | 18.5×⌀3mm | – |
| Z4 | 18.5×⌀3mm | – |
| Z5 | 18.5×⌀3mm | – |
| Z10 | 50×8×1.5mm | – |
| Z11 | 50×8×1.5mm | – |
| Z12 | 50×8×1.5mm | – |
| Z13 | 50×8×1.5mm | – |
| Z16 | 25×5.6×0.63mm | 36° |
| Z17 | 25×5.6×0.63mm | 25° |
| Z20 | 25×4×0.63mm | Edge Length: 15mm |
| Z21 | 28×4×0.63mm | – |
| Z22 | 25×4×0.63mm | – |
| Z23 | 33×4×0.63mm | Edge Length: 24mm |
| Z26 | 25×5.6×0.63mm | – |
| Z28 | 38×4×0.63mm | – |
| Z35 | 26×13×0.63mm | – |
| Z41 | 25×5.5/4.4×0.63mm | – |
| Z42 | 28×5.5×0.63mm | – |
| Z43 | 28×4.8×0.63mm | – |
| Z44 | 50×8×1.5mm | – |
| Z45 | 50×8×1.5mm | – |
| Z46 | 50×6×1.5mm | – |
| Z51 | ⌀28×8×0.63mm | – |
| Z60 | 28×5.5×1.5mm | – |
| Z61 | 31×5.5×1.5mm | Edge Length: 20mm |
| Z62 | 28×5.6/4.4×0.63mm | – |
| Z63 | 43×5.5×0.6mm | – |
| Z68 | 42×5.5×1.5mm | Edge Length: 28mm |
| Z69 | 47×4×1mm | – |
| Z71 | 50×8×1mm | – |
| Z101 | 50×8×1.5mm | – |
| Z102 | 50×6×1.5mm | – |
| Z104 | 29×5.6×0.63mm | – |
Full Z-series table. Custom sizes are quoted from a drawing or a sample.
If your code is not here, it may be a newer profile or a machine-specific variant. Send the stamped number and we will confirm whether it is a standard grind, a modified standard, or something we need to make from a sample.
4. JWEI blades: J303 to J603
The J series runs from very small detail blades (J323 and J603 at 22 × 5.5 mm with a 45–60° edge) up to long tangential knives such as J351 at 61.1 × 19 × 1.0 mm. Note that several codes describe the same size with a different edge:
| Model | Size | Angle / edge length |
|---|---|---|
| J303 | 38×6.35×0.64mm | 10° / Edge Length: 25mm |
| J304 | 38×6.35×1.0mm | 10° / Edge Length: 25mm |
| J305 | 33×6.3×1.0mm | Edge Length: 22mm |
| J305 New Version | 40×6.5×1.0mm (Double-edged) | Edge Length: 30mm |
| J306 | 30×5.5×0.63mm | 16° / Edge Length: 16mm |
| J306-T | 33×5.5×0.63mm | 16° / Edge Length: 15mm |
| J307 | 30×5.5×1.0mm | 16° / Edge Length: 15.7mm |
| J309 | 32×5.5×0.64mm | 16° / Edge Length: 19.2mm |
| J311-1 | 25×5.5×0.64mm | 26° / Edge Length: 11mm |
| J312 | 27×5.5×1.0mm | 26° / Edge Length: 11.2mm |
| J314 | 30×6.3×1.0mm (Single-edged) | 26° / Edge Length: 13mm |
| J315 | 28×6.35×0.64mm | 26° / Edge Length: 11mm |
| J316 | 28×6.35×1.0mm | 26° / Edge Length: 11mm |
| J317 | 33×5×0.64mm | 10° / Edge Length: 18mm |
| J318 | 23×5.5×0.64mm | Edge Length: 8mm |
| J319 | 25×6.35×0.64mm | 45° / Edge Length: 7.5mm |
| J320 | 25×6.3×1.0mm | Edge Length: 8mm |
| J321 | 25×5.5×0.64mm | 45° / Edge Length: 5.5mm |
| J322 | 22×5.5×1.0mm | 45° / Edge Length: 5.5mm |
| J323 | 22×5.5×0.64mm | 60° / Edge Length: 3.2mm |
| J325 | 32×5.5×1.0mm | 16° / Edge Length: 19mm |
| J327 | 50×6.35×1.0mm | 6° / Edge Length: 37mm |
| J333 | 28×6.35×0.64mm | 26° / Edge Length: 13mm |
| J338 | 25×6.35×0.64mm | 45° / Edge Length: 6.8mm |
| J341 | 33×6.35×0.64mm | 16° / Edge Length: 20mm |
| J342 | 30×6.2/5.2×0.63mm | Edge Length: 13mm |
| J343 | 44×5×1.0mm | Edge Length: 27mm |
| J351 | 61.1×19×1.0mm | 45° / Edge Length: 61.1mm |
| J353 | 25×8×1.5mm | – |
| J354 | 50×6×1.5mm | 10° / Edge Length: 12mm |
| J356 | 32×38.2×1.0mm | 71° / Edge Length: 23mm |
| J360 | 48×5.5×0.64mm | 45° / Edge Length: 35mm |
| J374 | ⌀32×8×0.63mm (Octagonal) | – |
| J376 | ⌀32×8×0.63mm (Round) | – |
| J4111 | ⌀32×8×0.63mm (16-sided) | – |
| J603 | 22×5.5×0.64mm | 45° / Edge Length: 5.5mm |
Full J-series table. Octagonal and round J374 / J376 / J4111 forms are listed by diameter.
5. AOL vibrating knife blades: six model groups
The AOL catalogue is organised by prefix rather than by a single running number, and the prefixes carry meaning — the body length and the mounting change between groups even where the cutting length looks similar.
| Prefix | Profiles | Sizes in this group (L × W × T) | Use |
|---|---|---|---|
| C | 10 | 47×4×1mm, 45×6×1mm, 40×6×1mm, 75×6×1mm | Standard vibrating knife, straight edge |
| LC | 1 | 38×4×0.63mm | Long-body variant of the C series |
| T | 5 | 32×5.5×1mm, 38×5.5×1mm, 33×5.5×1mm, 33×5.5×0.63mm | Thin-stock knife for film and label stock |
| Y | 13 | 32×8×0.63mm, 36×8×0.63mm, 30×8×0.63mm, 25×8×0.63mm | Round-edge oscillating knife |
| Z | 16 | 30×6×1mm, 30×6.3×0.63mm | Short-body oscillating knife |
| ZP | 2 | 40×6×1mm, 30×5.5×0.64mm | Z-series with a polymer body |
| ZS | 2 | 29×6×1mm, 29×6×0.63mm | Z-series, short shank |
Grouped by model prefix. The complete 49-profile list, with every size, is on the AOL vibrating knife page.
| Model | Size | Note |
|---|---|---|
| C038b-4 | 38×4×0.63mm | |
| C040b | 40×6×0.63mm | |
| C040bT | 40×6×1mm | |
| C045b | 45×6×0.63mm | |
| C140b | 40×6×1mm | |
| C145b | 45×6×1mm | |
| C147b-4 | 47×4×1mm | |
| C150b-1 | 50×6×1mm | |
| C165b | 65×6×1mm | |
| C175b | 75×6×1mm | |
| LC038b-4 | 38×4×0.63mm | |
| T033 | 33×5.5×0.63mm | |
| T038 | 38×5.5×0.63mm | |
| T131 | 32×5.5×1mm | |
| T133 | 33×5.5×1mm | |
| T138 | 38×5.5×1mm |
First 16 profiles, in model order.
6. Choosing the thickness: 0.63, 1.0 or 1.5 mm
Thickness is not a preference. It is set by the holder on your machine, and fitting a blade of the wrong stock thickness will either damage the holder or leave the blade free to deflect.
| Stock thickness | Holder type | Typical material |
|---|---|---|
| 0.63 – 0.64 mm | Light holder, most digital flatbed cutters | Film, paper, vinyl, label stock, thin foam |
| 1.0 mm | Standard holder with more clamping depth | Thicker foam, rubber, leather, corrugated board, composites |
| 1.5 mm | Heavy holder, Z-series and long tangential knives | Rigid board, honeycomb, dense foam, multi-layer stacks |
Where a code exists in more than one thickness — and several do — the thickness in the code name is part of the part number, not an option. Check the holder before you order the cheaper of the two.
7. Edge angle: the same outline, a different cut
Included angle trades sharpness against strength. A narrow angle gives a keener edge that separates soft material cleanly but folds over on hard material; a wide angle survives impact but pushes rather than slices.
| Included angle | Behaviour | Where it is used |
|---|---|---|
| 6° – 10° | Long, thin bevel; very sharp, low side load | Thick foam, rubber, soft composites where the blade must travel deep |
| 16° | General-purpose compromise | Paper, film, corrugated board, most packaging substrates |
| 25° – 26° | Stronger edge, holds up on abrasive stock | Abrasive films, glass-fibre, filled plastics |
| 45° – 60° | Blunt but durable; cuts by pressure | Fine detail work in thin film, vinyl and label stock |
8. What to send for a match
- The model code, stamped on the blade or listed in the machine manual — fastest route by far.
- A photo with a ruler across the blade, taken flat, in focus. Nine out of ten unidentified blades can be matched from this alone.
- Thickness in mm, measured with a caliper. Do not infer it from the model number unless you are sure of the series.
- The material being cut and the machine’s cutting mode (oscillating, tangential, drag), because it decides the edge angle even when the outline is fixed.
- Quantity per year, if you want the price for a repeating order rather than a single blade.
Frequently asked questions
No. They are replacement blades that we manufacture to the same outline and thickness. They are not made, licensed or endorsed by those companies, and the model codes are used only to describe which holder the blade fits. For many buyers that is the point — a replacement part at a manufacturing price, with the blade geometry held to the specification of the original.
How do I know which Z-number I need?It is usually stamped on the blade itself, and it is always in the machine manual next to the material you are cutting. If you have neither, send a photo of the blade next to a ruler and the material you are cutting, and we will narrow it down.
Can you supply a blade that is between two stock thicknesses?Only if your holder can take it. Thickness is a holder dimension, so we cannot simply interpolate. What we can do is grind a profile in the nearest stock thickness your holder accepts, and adjust the edge angle to compensate for the change in rigidity.
What is the difference between an oscillating and a vibrating knife?The motion, not the blade. An oscillating knife moves through a short arc at high frequency; a vibrating knife moves up and down in a straight line. Both are single-bevel blades and many outlines are shared, but the holder geometry differs, which is why the same size appears in different series on different machines.
Do you make custom oscillating profiles?Yes. Send a DXF or STEP drawing, or a worn sample, and we will grind to it. Custom profiles usually take longer to quote than a stock code because we check the geometry against the holder, but the tooling is not a barrier at our volumes.
Match your blade in one step
Send the model code, or a photo of the blade next to a ruler. We will confirm the thickness and edge angle before quoting, so the replacement seats in the holder the first time.
Send a blade photo