Oscillating Knife Blades for Zünd, AOL & JWEI Cutters

Oscillating knife blades cross-referenced by model code: 35 Zünd profiles from Z1 to Z104, 36 JWEI profiles from J303 to J603, and 49 AOL profiles across the C, LC, T, Y, Z, ZP and ZS groups. Every one is a replacement part we grind to the same outline and thickness as the blade it replaces.

On the names. Zünd, AOL and JWEI are trademarks of their respective owners. We are an independent blade manufacturer. The blades on this page are replacement parts that fit these machines — they are not made by, licensed by, or endorsed by any of these companies. Model codes are used to identify which blade fits which holder, nothing more.

1. Why the model code matters more than the size

Two oscillating blades can share an identical outline — say 38 × 6.35 mm — and still be different parts. One may be 0.64 mm stock with a 10° edge for thick foam, the other 1.0 mm stock with a 16° edge for board. Put the wrong one in the holder and it either will not seat or it will not cut cleanly, and no amount of adjusting the machine will fix it.

That is why this page is organised by code. If you know the code stamped on your blade or printed in the machine’s manual, you can find the replacement in one step. If you do not, measure it and photograph it — we will identify it for you.

2. Which blade goes on which machine

PlatformWhat we supplyStock thicknessWhat to send us
Zünd cutting systemsOscillating knife blades, Z1 to Z104 profiles0.63 · 1.0 · 1.5 mmThe Z-number you run, plus the holder type
JWEI CNC cuttersOscillating and tangential blades, J303 to J6030.63 · 0.64 · 1.0 mmMachine model and the J-number, or a photo of the blade against a ruler
AOL cutting machinesVibrating and oscillating knife sets, C / LC / T / Y / Z / ZP / ZS0.63 · 1.0 mmHolder photo with a ruler across the blade, or a worn sample
Other CNC tablesCustom oscillating profiles to drawingto your specificationDXF or STEP drawing, or a sample with the thickness in mm

3. Zünd oscillating knife blades: Z1 to Z104

The Z series is the deepest catalogue on the site. The same physical size often appears under several codes because the edge geometry differs — Z16 and Z17 are both 25 × 5.6 × 0.63 mm, but one carries a 36° edge and the other a 25° edge.

ModelSizeAngle / edge length
Z118×3mm–
Z218.5×⌀3mm–
Z318.5×⌀3mm–
Z418.5×⌀3mm–
Z518.5×⌀3mm–
Z1050×8×1.5mm–
Z1150×8×1.5mm–
Z1250×8×1.5mm–
Z1350×8×1.5mm–
Z1625×5.6×0.63mm36°
Z1725×5.6×0.63mm25°
Z2025×4×0.63mmEdge Length: 15mm
Z2128×4×0.63mm–
Z2225×4×0.63mm–
Z2333×4×0.63mmEdge Length: 24mm
Z2625×5.6×0.63mm–
Z2838×4×0.63mm–
Z3526×13×0.63mm–
Z4125×5.5/4.4×0.63mm–
Z4228×5.5×0.63mm–
Z4328×4.8×0.63mm–
Z4450×8×1.5mm–
Z4550×8×1.5mm–
Z4650×6×1.5mm–
Z51⌀28×8×0.63mm–
Z6028×5.5×1.5mm–
Z6131×5.5×1.5mmEdge Length: 20mm
Z6228×5.6/4.4×0.63mm–
Z6343×5.5×0.6mm–
Z6842×5.5×1.5mmEdge Length: 28mm
Z6947×4×1mm–
Z7150×8×1mm–
Z10150×8×1.5mm–
Z10250×6×1.5mm–
Z10429×5.6×0.63mm–

Full Z-series table. Custom sizes are quoted from a drawing or a sample.

If your code is not here, it may be a newer profile or a machine-specific variant. Send the stamped number and we will confirm whether it is a standard grind, a modified standard, or something we need to make from a sample.

4. JWEI blades: J303 to J603

The J series runs from very small detail blades (J323 and J603 at 22 × 5.5 mm with a 45–60° edge) up to long tangential knives such as J351 at 61.1 × 19 × 1.0 mm. Note that several codes describe the same size with a different edge:

ModelSizeAngle / edge length
J30338×6.35×0.64mm10° / Edge Length: 25mm
J30438×6.35×1.0mm10° / Edge Length: 25mm
J30533×6.3×1.0mmEdge Length: 22mm
J305 New Version40×6.5×1.0mm (Double-edged)Edge Length: 30mm
J30630×5.5×0.63mm16° / Edge Length: 16mm
J306-T33×5.5×0.63mm16° / Edge Length: 15mm
J30730×5.5×1.0mm16° / Edge Length: 15.7mm
J30932×5.5×0.64mm16° / Edge Length: 19.2mm
J311-125×5.5×0.64mm26° / Edge Length: 11mm
J31227×5.5×1.0mm26° / Edge Length: 11.2mm
J31430×6.3×1.0mm (Single-edged)26° / Edge Length: 13mm
J31528×6.35×0.64mm26° / Edge Length: 11mm
J31628×6.35×1.0mm26° / Edge Length: 11mm
J31733×5×0.64mm10° / Edge Length: 18mm
J31823×5.5×0.64mmEdge Length: 8mm
J31925×6.35×0.64mm45° / Edge Length: 7.5mm
J32025×6.3×1.0mmEdge Length: 8mm
J32125×5.5×0.64mm45° / Edge Length: 5.5mm
J32222×5.5×1.0mm45° / Edge Length: 5.5mm
J32322×5.5×0.64mm60° / Edge Length: 3.2mm
J32532×5.5×1.0mm16° / Edge Length: 19mm
J32750×6.35×1.0mm6° / Edge Length: 37mm
J33328×6.35×0.64mm26° / Edge Length: 13mm
J33825×6.35×0.64mm45° / Edge Length: 6.8mm
J34133×6.35×0.64mm16° / Edge Length: 20mm
J34230×6.2/5.2×0.63mmEdge Length: 13mm
J34344×5×1.0mmEdge Length: 27mm
J35161.1×19×1.0mm45° / Edge Length: 61.1mm
J35325×8×1.5mm–
J35450×6×1.5mm10° / Edge Length: 12mm
J35632×38.2×1.0mm71° / Edge Length: 23mm
J36048×5.5×0.64mm45° / Edge Length: 35mm
J374⌀32×8×0.63mm (Octagonal)–
J376⌀32×8×0.63mm (Round)–
J4111⌀32×8×0.63mm (16-sided)–
J60322×5.5×0.64mm45° / Edge Length: 5.5mm

Full J-series table. Octagonal and round J374 / J376 / J4111 forms are listed by diameter.

5. AOL vibrating knife blades: six model groups

The AOL catalogue is organised by prefix rather than by a single running number, and the prefixes carry meaning — the body length and the mounting change between groups even where the cutting length looks similar.

PrefixProfilesSizes in this group (L × W × T)Use
C1047×4×1mm, 45×6×1mm, 40×6×1mm, 75×6×1mmStandard vibrating knife, straight edge
LC138×4×0.63mmLong-body variant of the C series
T532×5.5×1mm, 38×5.5×1mm, 33×5.5×1mm, 33×5.5×0.63mmThin-stock knife for film and label stock
Y1332×8×0.63mm, 36×8×0.63mm, 30×8×0.63mm, 25×8×0.63mmRound-edge oscillating knife
Z1630×6×1mm, 30×6.3×0.63mmShort-body oscillating knife
ZP240×6×1mm, 30×5.5×0.64mmZ-series with a polymer body
ZS229×6×1mm, 29×6×0.63mmZ-series, short shank

Grouped by model prefix. The complete 49-profile list, with every size, is on the AOL vibrating knife page.

ModelSizeNote
C038b-438×4×0.63mm
C040b40×6×0.63mm
C040bT40×6×1mm
C045b45×6×0.63mm
C140b40×6×1mm
C145b45×6×1mm
C147b-447×4×1mm
C150b-150×6×1mm
C165b65×6×1mm
C175b75×6×1mm
LC038b-438×4×0.63mm
T03333×5.5×0.63mm
T03838×5.5×0.63mm
T13132×5.5×1mm
T13333×5.5×1mm
T13838×5.5×1mm

First 16 profiles, in model order.

6. Choosing the thickness: 0.63, 1.0 or 1.5 mm

Thickness is not a preference. It is set by the holder on your machine, and fitting a blade of the wrong stock thickness will either damage the holder or leave the blade free to deflect.

Stock thicknessHolder typeTypical material
0.63 – 0.64 mmLight holder, most digital flatbed cuttersFilm, paper, vinyl, label stock, thin foam
1.0 mmStandard holder with more clamping depthThicker foam, rubber, leather, corrugated board, composites
1.5 mmHeavy holder, Z-series and long tangential knivesRigid board, honeycomb, dense foam, multi-layer stacks

Where a code exists in more than one thickness — and several do — the thickness in the code name is part of the part number, not an option. Check the holder before you order the cheaper of the two.

7. Edge angle: the same outline, a different cut

Included angle trades sharpness against strength. A narrow angle gives a keener edge that separates soft material cleanly but folds over on hard material; a wide angle survives impact but pushes rather than slices.

Included angleBehaviourWhere it is used
6° – 10°Long, thin bevel; very sharp, low side loadThick foam, rubber, soft composites where the blade must travel deep
16°General-purpose compromisePaper, film, corrugated board, most packaging substrates
25° – 26°Stronger edge, holds up on abrasive stockAbrasive films, glass-fibre, filled plastics
45° – 60°Blunt but durable; cuts by pressureFine detail work in thin film, vinyl and label stock

8. What to send for a match

  • The model code, stamped on the blade or listed in the machine manual — fastest route by far.
  • A photo with a ruler across the blade, taken flat, in focus. Nine out of ten unidentified blades can be matched from this alone.
  • Thickness in mm, measured with a caliper. Do not infer it from the model number unless you are sure of the series.
  • The material being cut and the machine’s cutting mode (oscillating, tangential, drag), because it decides the edge angle even when the outline is fixed.
  • Quantity per year, if you want the price for a repeating order rather than a single blade.

Frequently asked questions

Are these original Zünd, AOL or JWEI blades?

No. They are replacement blades that we manufacture to the same outline and thickness. They are not made, licensed or endorsed by those companies, and the model codes are used only to describe which holder the blade fits. For many buyers that is the point — a replacement part at a manufacturing price, with the blade geometry held to the specification of the original.

How do I know which Z-number I need?

It is usually stamped on the blade itself, and it is always in the machine manual next to the material you are cutting. If you have neither, send a photo of the blade next to a ruler and the material you are cutting, and we will narrow it down.

Can you supply a blade that is between two stock thicknesses?

Only if your holder can take it. Thickness is a holder dimension, so we cannot simply interpolate. What we can do is grind a profile in the nearest stock thickness your holder accepts, and adjust the edge angle to compensate for the change in rigidity.

What is the difference between an oscillating and a vibrating knife?

The motion, not the blade. An oscillating knife moves through a short arc at high frequency; a vibrating knife moves up and down in a straight line. Both are single-bevel blades and many outlines are shared, but the holder geometry differs, which is why the same size appears in different series on different machines.

Do you make custom oscillating profiles?

Yes. Send a DXF or STEP drawing, or a worn sample, and we will grind to it. Custom profiles usually take longer to quote than a stock code because we check the geometry against the holder, but the tooling is not a barrier at our volumes.

Match your blade in one step

Send the model code, or a photo of the blade next to a ruler. We will confirm the thickness and edge angle before quoting, so the replacement seats in the holder the first time.

Send a blade photo